1 Introduction

1.1   General

As offshore oilfields are discovered in increasingly deeper waters the capabilities of existing installation and pipelay vessels need to be increased for the targeted 3000m water depth.

At this water depth typical pipe-lay tension is reaching the 1000tons mark.

This document is the second edition (1st edition October 1999) and reviews the existing, upgraded and new built or converted DP Deepwater installation vessels, and covers the key issues such as:

  • Typical Deepwater installation tasks and related constraints, as further described in Chapter 2.

  • Interface engineering that is needed to properly load and install a product (e.g. flowlines, umbilical) or structure with the adequate means (cranes, winches, tensioner, lay ramp, etc.) is further analysed in Chapter 3.

  • Different lay techniques (Steep S-lay, J-lay, Reel-lay) are further analysed in Chapter 4 with its constraints, limitations, advantages and disadvantages.

  • Because of the water depth and the scattering of FPS mooring lines, wells, flowlines, umbilical and other subsea structures, Deepwater installation vessels must be equipped and operated in 'dynamically positioned', exclusively by means of propeller and thruster forces. The dynamic positioning system and class requirement are further detailed in Chapter 5.

  • Installation means and laying equipment are further described in Chapter 6.

  • Subsequent Chapter 7 will provide general description of typical Deepwater installation vessels (i.e. heavy lift vessels, Deepwater pipelay vessels, and Deepwater flexible pipes and umbilical lay vessels).

  • A new Chapter 8 have been implemented to present the heavy transportation vessels.

  • Finally the annexes will provide the main particulars and descriptions of the available Deepwater installation vessels, along with the addresses of the installation contractors.

[Tip]

Tip

Click these links below for access to 3D resources:

1.2   Codes, Standards, Specifications and Reference Documents

1.2.1   Codes & Standards

[1]
DNV_No2_22
 
[2]
DNV-OS-F101
 
[3]
DNV-OSH206
 
[4]
DNVGL-RU-SHIP
 
[5]
DNVGL-ST-N001
 
[6]
IMCA_M-103
 
[7]
IMCA_M-140
 
[8]
IMCA-M-103
 
[9]
IMCA-M-149
 
[10]
IMCA-M-166
 
[11]
IMCA-M-220
 
[12]
IMCA-M-247
 
[13]
IMO-COLREG
 
[14]
IMO-MSC-Circular-645-1580
 
[15]
MTS-DP-Operations-Guidance
 
[16]
MTS-DP-Tech-Comm-DP-Guidance
 
[17]
NDG-Ltd-0029-ND
 
[18]
OCIMF-DP-information-paper
 

1.2.3   Deepwater Reference Books

1.3   References

This study is based on the following sources

  • Industry available documentations such as OTC papers

  • In-house technical database

  • Installation contractor vessel leaflets

1.4   Definitions & Abbreviations

1.4.1   Definitions

Capability plot

A theoretical polar plot of the vessel capability for specific conditions of wind, waves and currents from different directions and with different thrusters combinations.

Deepwater

Water column comprised between 500m (1600ft) and 1500m (5000ft) of water depth..

DP system

It comprises all equipment, sub-systems, control systems and back-up systems that directly or indirectly effects the position keeping ability of the vessel; such as power system control, monitoring system, thruster system, references, etc.

DP vessel

Dynamically Positioned vessel means a unit, a ship or vessel which automatically maintains its position and heading with respect to one or more references, exclusively by means of thruster forces.

Flowline

The conduit system e.g. steel pipeline, flexible line, bundle, etc., divided in two parts: static "sealine” section resting on seabed and dynamic "riser" section ‘hanging’ from seabed to surface

Redundancy

Ability of a system or component to maintain or restore its function, when a failure has occurred

Reliability

Ability of a system or a software program to perform its required function without failure to cause an interruption in DP control in a period of 2000 hrs of DP operation

Riser

"Dynamic" part of flowline connecting sealine to the termination point of platform

1.4.2   Abbreviations

API

American Petroleum Institute

CAMO

Critical Activity Mode of Operation

CRA

Corrosion Resistant Alloy

DARPS

Differential Absolute and Relative Positioning Sensor

DGPS

Differential Global Positioning System

DP

Dynamic Positioning

DP

Dual Port

FLET

Flowline End Termination

FMECA

Failure Mode Effect and Criticality Analysis

FPS

Floating Production Systems: TLP, SPAR, FPSO, Semi-submersible, etc.

FPSO

Floating Production Storage and Offloading

FSHR

Free Standing Hybrid Riser

GMAW

Gas Metal Arc Welding

GTAW

Gas Tungsten Arc Welding

HAZID

HAZard Identification

HAZOP

HAZard and Operability

ILT

In-Line Tee

IMCA

International Marine Contractor Association

IMO

International Maritime Organization

IQI

Image Quality Indicator

LARS

Launch & Recovery System (e.g. ROV handling system)

LRS

Lloyds Register of Shipping

MPP

Multi-Phase Pump

MTS

Marine Technical Society

NDE

Non Destructive Examination

NDT

Non Destructive Testing

OD

Outside Diameter

PGMAW

Pulsed Gas Metal Arc Welding

PiP

Pipe-in-Pipe

PLEM

Pipeline End Manifold

ROV

Remotely Operated Vehicle

SAWL

Submerged Arc Welding Longitudinal

SCR

Steel Catenary Riser

SIMOPS

SIMultaneous OPerationS

SMAW

Shielded Metal Arc Welding

SMTS

Specified Minimum Tensile Strength

SMYS

Specified Minimum Yield Strength

SPS

Subsea Production System (i.e. subsea structures such as X-mas trees, manifolds, etc.)

SSBL

Super Short Baseline

SSCV

Semi-Submersible Crane Vessel

SSU

Subsea Storage Unit

SWL

Safe Working Load

TAMO

Task Appropriate Mode of Operation

TLP

Tension Leg Platform

TMS

Tether Management System

UFR

Umbilical, Flow Lines and Risers

USBL

Ultra Short BaseLine

WD

Water Depth

WI

Water Injection

WT

Wall Thickness

loading table of contents...