1 Introduction
1.1 General
As offshore oilfields are discovered in increasingly deeper waters the capabilities of existing installation and pipelay vessels need to be increased for the targeted 3000m water depth.
At this water depth typical pipe-lay tension is reaching the 1000tons mark.
This document is the second edition (1st edition October 1999) and reviews the existing, upgraded and new built or converted DP Deepwater installation vessels, and covers the key issues such as:
Typical Deepwater installation tasks and related constraints, as further described in Chapter 2.
Interface engineering that is needed to properly load and install a product (e.g. flowlines, umbilical) or structure with the adequate means (cranes, winches, tensioner, lay ramp, etc.) is further analysed in Chapter 3.
Different lay techniques (Steep S-lay, J-lay, Reel-lay) are further analysed in Chapter 4 with its constraints, limitations, advantages and disadvantages.
Because of the water depth and the scattering of FPS mooring lines, wells, flowlines, umbilical and other subsea structures, Deepwater installation vessels must be equipped and operated in 'dynamically positioned', exclusively by means of propeller and thruster forces. The dynamic positioning system and class requirement are further detailed in Chapter 5.
Installation means and laying equipment are further described in Chapter 6.
Subsequent Chapter 7 will provide general description of typical Deepwater installation vessels (i.e. heavy lift vessels, Deepwater pipelay vessels, and Deepwater flexible pipes and umbilical lay vessels).
A new Chapter 8 have been implemented to present the heavy transportation vessels.
Finally the annexes will provide the main particulars and descriptions of the available Deepwater installation vessels, along with the addresses of the installation contractors.
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1.2 Codes, Standards, Specifications and Reference Documents
1.2.1 Codes & Standards
[1] | DNV_No2_22 | ||
[2] | DNV-OS-F101 | ||
[3] | DNV-OSH206 | ||
[4] | DNVGL-RU-SHIP | ||
[5] | DNVGL-ST-N001 | ||
[6] | IMCA_M-103 | ||
[7] | IMCA_M-140 | ||
[8] | IMCA-M-103 | ||
[9] | IMCA-M-149 | ||
[10] | IMCA-M-166 | ||
[11] | IMCA-M-220 | ||
[12] | IMCA-M-247 | ||
[13] | IMO-COLREG | ||
[14] | IMO-MSC-Circular-645-1580 | ||
[15] | MTS-DP-Operations-Guidance | ||
[16] | MTS-DP-Tech-Comm-DP-Guidance | ||
[17] | NDG-Ltd-0029-ND | ||
[18] | OCIMF-DP-information-paper |
1.2.2 TOTAL Standards
[19] | CR-EP-EXP-408 | ||
[20] | CR-EP-LSO-400 | ||
[21] | CR-EP-LSO-401 | ||
[22] | GM-EP-LSO-601 | ||
[23] | GM-EP-LSO-612 | ||
[24] | GS-EP-LSO-306 | ||
[25] | GS-EP-PLR-100 | ||
[26] | GS-EP-PLR-109 | ||
[27] | GS-EP-PLR-401 | ||
[28] | GS-EP-PLR-406 | ||
[29] | GS-EP-SPS-038 | ||
[30] | GS-EP-STR-401 | ||
[31] | GS-EP-STR-404 |
1.2.3 Deepwater Reference Books
[32] | T084-EN001 | ||
[33] | T084-EN002 | ||
[34] | T084-EN003 | ||
[35] | T084-EN004 | ||
[36] | T084-EN005 | ||
[37] | T084-EN006 | ||
[38] | T084-EN007 | ||
[39] | T084-EN008 | ||
[40] | T084-EN009 | ||
[41] | T084-EN010 | ||
[42] | T084-EN011 |
1.3 References
This study is based on the following sources
Industry available documentations such as OTC papers
In-house technical database
Installation contractor vessel leaflets
1.4 Definitions & Abbreviations
1.4.1 Definitions
- Capability plot
A theoretical polar plot of the vessel capability for specific conditions of wind, waves and currents from different directions and with different thrusters combinations.
- Deepwater
Water column comprised between 500m (1600ft) and 1500m (5000ft) of water depth..
- DP system
It comprises all equipment, sub-systems, control systems and back-up systems that directly or indirectly effects the position keeping ability of the vessel; such as power system control, monitoring system, thruster system, references, etc.
- DP vessel
Dynamically Positioned vessel means a unit, a ship or vessel which automatically maintains its position and heading with respect to one or more references, exclusively by means of thruster forces.
- Flowline
The conduit system e.g. steel pipeline, flexible line, bundle, etc., divided in two parts: static "sealine” section resting on seabed and dynamic "riser" section ‘hanging’ from seabed to surface
- Redundancy
Ability of a system or component to maintain or restore its function, when a failure has occurred
- Reliability
Ability of a system or a software program to perform its required function without failure to cause an interruption in DP control in a period of 2000 hrs of DP operation
- Riser
"Dynamic" part of flowline connecting sealine to the termination point of platform
1.4.2 Abbreviations
- API
American Petroleum Institute
- CAMO
Critical Activity Mode of Operation
- CRA
Corrosion Resistant Alloy
- DARPS
Differential Absolute and Relative Positioning Sensor
- DGPS
Differential Global Positioning System
- DP
Dynamic Positioning
- DP
Dual Port
- FLET
Flowline End Termination
- FMECA
Failure Mode Effect and Criticality Analysis
- FPS
Floating Production Systems: TLP, SPAR, FPSO, Semi-submersible, etc.
- FPSO
Floating Production Storage and Offloading
- FSHR
Free Standing Hybrid Riser
- GMAW
Gas Metal Arc Welding
- GTAW
Gas Tungsten Arc Welding
- HAZID
HAZard Identification
- HAZOP
HAZard and Operability
- ILT
In-Line Tee
- IMCA
International Marine Contractor Association
- IMO
International Maritime Organization
- IQI
Image Quality Indicator
- LARS
Launch & Recovery System (e.g. ROV handling system)
- LRS
Lloyds Register of Shipping
- MPP
Multi-Phase Pump
- MTS
Marine Technical Society
- NDE
Non Destructive Examination
- NDT
Non Destructive Testing
- OD
Outside Diameter
- PGMAW
Pulsed Gas Metal Arc Welding
- PiP
Pipe-in-Pipe
- PLEM
Pipeline End Manifold
- ROV
Remotely Operated Vehicle
- SAWL
Submerged Arc Welding Longitudinal
- SCR
Steel Catenary Riser
- SIMOPS
SIMultaneous OPerationS
- SMAW
Shielded Metal Arc Welding
- SMTS
Specified Minimum Tensile Strength
- SMYS
Specified Minimum Yield Strength
- SPS
Subsea Production System (i.e. subsea structures such as X-mas trees, manifolds, etc.)
- SSBL
Super Short Baseline
- SSCV
Semi-Submersible Crane Vessel
- SSU
Subsea Storage Unit
- SWL
Safe Working Load
- TAMO
Task Appropriate Mode of Operation
- TLP
Tension Leg Platform
- TMS
Tether Management System
- UFR
Umbilical, Flow Lines and Risers
- USBL
Ultra Short BaseLine
- WD
Water Depth
- WI
Water Injection
- WT
Wall Thickness