1 Introduction
1.1 General
Offshore field development in deep waters, typically involves the use of floating production supports in combination with flowline networks, subsea wells and manifolds. Such development scheme requires numerous subsea interventions that are out of the reach of the direct human intervention, thus putting demands on the remote subsea intervention means, such as Remotely Operated Vehicle (ROV), role and reliability to a high level.
ROV's were introduced offshore in the early 80's, as an observation and safety means for divers during their underwater interventions. With the acceptance of these new tools by the offshore industry, these remotely operated robots were further equipped with arms (i.e. manipulators) to perform more meaningful works than just observation tasks.
At the same period deeper water explorations at 300 - 500 meters were being contemplated (mainly in the North Sea and in Brazil), and it is the drilling industry who provided the ROV industry with the unique opportunity for further development. The incentives were twofold: (1) ROV's are more cost effective than manned intervention (e.g. saturation diving systems, submarines, one atmosphere bells) and (2) safer operation as humans were not required in the hostile underwater environment.
With commercial diving limited by water depths (e.g. 180 - 200 meters in North Sea and around 350 meters in Brazil), the ROV ability to work at extreme depths make it an essential tool for the offshore deepwater exploration and production: ROV's are the "eyes and the arms" of the offshore construction personnel.
This document is the Fifth edition (1st edition September 1999) and will review the current state of the art in remote subsea intervention technology, its capabilities and the deepwater operations requirements, such as:
Pipeline route and seabed surveys
Drilling support
Subsea intervention on SPS equipment
Inspection, maintenance and repair.
Remote subsea intervention effectiveness lay firstly with the defined intervention philosophy (refer to Section ), followed by the evaluation of the interface requirement and impact on the SPS equipment and surface support vessel designs (see Section ).
Section is dedicated to the general description of ROV systems and the main technical characteristics for different ROV vehicles (i.e. Drilling ROV, Construction ROV, Survey ROV).
The developing technology of Autonomous Underwater Vehicle (AUV) is described in Section , including both the survey and intervention activities.
Once the subsea tasks to be performed have been identified, the next phase is to establish the intervention method. There are two primary methods of remote intervention on subsea production systems (in addition to AUV current capabilities): intervention by Remotely Operated Tools (Section – ROT) and intervention by tools mounted onto the ROV structure as further detailed in Section , ROV Tools.
The technical characteristics of the available deepwater ROVs and the list and addresses of the main ROV Contractors and Manufacturers provided in the annexes will conclude this document.
1.2 Codes, Standards, Specifications and Reference Documents
1.2.1 Codes & Standards
[1] | API_RP-17-H | ||
[2] | IMCA-R-001 | ||
[3] | IMCA-R-002 | ||
[4] | IMCA-R-004 | ||
[5] | IMCA-R-005 | ||
[6] | IMCA-R-006 | ||
[7] | IMCA-R-007 | ||
[8] | IMCA-R-008 | ||
[9] | IMCA-R-009 | ||
[10] | IMCA-R-010 | ||
[11] | IMCA-R-011 | ||
[12] | IMCA-R-013 | ||
[13] | IMCA-R-015 | ||
[14] | IMCA-R-016 | ||
[15] | IMCA-R-017 | ||
[16] | IMCA-R-018 | ||
[17] | IMCA-R-019 | ||
[18] | IMCA-R-020 | ||
[19] | IMCA-R-021 | ||
[20] | ISO_13628-8 | ||
[21] | ISO_13628-9 | ||
[22] | NORSOK_U-102 |
1.2.2 TOTAL Standards
[23] | GS-EP-FP-411 | ||
[24] | GS-EP-GEO-110 | ||
[25] | GS-EP-GEO-202 | ||
[26] | GS-EP-POS-002 | ||
[27] | GS-EP-SPS-007 | ||
[28] | GS-EP-SPS-027 | ||
[29] | GS-EP-SPS-030 |
1.2.3 Deepwater Reference Books
[30] | T084-EN001 | ||
[31] | T084-EN002 | ||
[32] | T084-EN003 | ||
[33] | T084-EN004 | ||
[34] | T084-EN005 | ||
[35] | T084-EN006 | ||
[36] | T084-EN007 | ||
[37] | T084-EN008 | ||
[38] | T084-EN009 | ||
[39] | T084-EN010 | ||
[40] | T084-EN011 |
1.3 References
This study is based on the following sources:
1.4 Acknowledgements
We wish to thank the installation contractors and vessel owners for the provision of technical information and photographs of their ships, installation vessels and products.
1.5 Definitions & Abbreviations
1.5.1 Definitions
1.5.2 Abbreviations
- API
American Petroleum Institute
- AUV
Autonomous Underwater Vehicle
- BOP
Blow Out Preventer
- CCO
Component Change Out
- DVL
Doppler Velocity Log
- FLS
Forward Looking Sonar
- FPSO
Floating Production Storage and Offloading
- FPU
Floating Production Unit
- GVI
General Visual Inspection
- HPR
Hydroacoustic Positioning Reference
- IMCA
International Marine Contractor Association
- IMR
Inspection, Maintenance and Repair
- INS
Inertial Navigation System
- LASER
Light Amplification by Stimulated Emission of Radiation
- LARS
Launch & Recovery System (e.g. ROV handling system)
- LBL
Long Base Line
- MBES
Multi Beam Echo Sounder
- MQC
Multi-Quick Connector
- OBSROV
Observation Remotely Operated Vehicle
- ROT
Remotely Operated Tool
- ROV
Remotely Operated Vehicle
- SCSSV
Surface Control Sub-surface Safety Valve
- SPS
Subsea Production System (i.e. subsea structures such as X-mas trees, manifolds, etc.)
- TDU
Tool Deployment Unit
- TMS
Tether Management System
- USBL
Ultra Short BaseLine
- WD
Water Depth
- WROV
Work ROV